The Challenge for Municipalities and Industry:

• Increasing waste volumes due to population growth
• Limited landfill capacity
• Stricter EU climate targets
• High disposal costs
• Environmental pollution from improper disposal

The Solution: Bionic µWaste – The Intelligent All-in-One System

Bionic is the only provider worldwide to deliver a fully integrated BTL (Biomass-to-Liquid) and WTL (Waste-to-Liquid) system from a single source – including innovative pre- and post-processing technology.

What Makes µWaste Special?

Bionic µWaste Technology processes:

• ✅ Organic waste (green cuttings, straw, organic residues)
• ✅ Municipal mixed fractions
• ✅ All types of plastic waste
• ✅ Animal manure
• ✅ Problem waste with high plastic content

Without food competition. Without emissions. With maximum value creation.

The µWaste Process: Four Steps to Resource Recovery

Step 1: Biological Separation & Premium Fertilizer Production

In the first pre-process, biological waste materials are separated, the dry portion is pelletized and processed in the MWDP plant, while the moist portion is processed together with animal manure in a proprietary process to produce high-quality N/P/K fertilizer.

Your Benefits:

• 🌱 High humus content – Restoration of depleted soils
• 💧 Nutrients organically bound and largely water-insoluble – No groundwater contamination, no nitrate pollution
• 🦠 Sanitized & germ-free – Pathogens completely eliminated
• 📈 Higher yields – Year-round nutrient supply without leaching
• 🛡️ Pest suppression – Natural plant protection
• ♻️ Sustainable cycle – Waste becomes soil fertility
•  

Step 2: Intelligent Material Separation

After the bio-process, the remaining materials are sieved and sorted:

High-caloric plastic fractions → Further processing into fuels
Metals, glass, stones → Routing to recycling pathways
Recyclable plastics (PET, PVC) → Material recycling

The Advantage: Nearly water-free feedstock for the µFuel reactor – zero energy expenditure for drying.

Step 3: AI-Controlled Microwave Depolymerization

The heart of the technology: In the Bionic µFuel reactors, catalytic depolymerization occurs through precisely controlled microwave energy.

The Technological Advantages:

• 🌡️ Low temperatures (< 380°C) – no toxic gases
• ⚡ Homogeneous heating through microwaves – optimal energy efficiency
• 🎯 AI-controlled process management – precise adjustment to desired fuel quality
• ⚗️ Electric field optimally supports catalytic reaction

The Result: Premium Second-Generation Fuels

• Heating value > 44 MJ/kg (comparable to fossil diesel)
• Low sulfur content
• Direct usability in generators and engines
• Easy refinement to standard fuels

Step 4: High-Caloric Biochar as Co-Product

As a by-product of processing biogenic materials (wood, etc.), a sterilized, high-quality biochar is produced.

Versatile Applications:

• 🔥 Energy utilization in coal-fired power plants with particulate filters
• 🏭 Raw material for chemical industry
• 💎 Source for rare metals through downstream processes
• 🌍 CO₂ sequestration when incorporated into soils (Terra Preta principle)

Closed Loop: Zero Emissions, Maximum Efficiency

Energy Self-Sufficiency

The µWaste system operates almost energy-autonomously:

✅ Process heat is recovered and reused
✅ Generated process gases are converted to electricity in generators
✅ Only 12% of produced oil is needed for self-energy supply
✅ No electricity from fossil coal-fired power plants required

Environmental Protection at the Highest Level

• 🚫 Zero exhaust gases – completely closed system
• 💧 Process water in drinking water quality – through integrated distillation
• 🌍 Negative CO₂ balance – Avoidance of fossil fuels
• ♻️ 100% recovery rate – no landfill volume required

Your Benefits at a Glance

For Municipalities & Waste Management Companies

For Industrial Companies

For Agriculture

Technology with a Future: Bionic as Innovation Leader

10 years of development work have turned vision into reality: Today, Bionic offers as the only manufacturer a fully integrated WTL system with all necessary components from a single source.

The Bionic Philosophy

✓ Conservation of fossil resources
✓ Maximum environmental compatibility
✓ Energy autonomy through decentralized systems
✓ Value creation instead of disposal
✓ Regional circular economy

Conclusion: Waste is Not the End, But the Beginning

Bionic µWaste Technology proves that true circular economy is not utopia. With intelligent process control, proven microwave technology, and holistic system thinking, the problem material "waste" becomes a valuable resource for:

🔹 Second-generation fuels
🔹 Premium fertilizers for sustainable agriculture
🔹 High-caloric biochar for energy generation and chemistry
🔹 CO₂-neutral energy in a closed loop

The future belongs not to incineration, but to intelligent transformation.

Get Informed Now and Shape the Future

Would you like to learn how Bionic µWaste Technology can revolutionize your waste management? Whether municipality, waste management company, or industrial enterprise – we advise you individually on the possibilities for your location.

📞 Contact Us For:

✅ Individual feasibility studies
✅ Economic viability calculations
✅ Technical consulting